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Padding Insert Made of FORMPAPIER®

With our 3D paper moulding process, we are able to customize any shape and size to fit the different products. We supply the packaging pads in very high quality with a smooth and fine surface. The packed product will not be scratched, so no plastic bags have to be used. FORMPAPIER® is an extremely environmentally friendly way of packaging.

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Device Packaging from Corrugated Cardboard

We offer our customers premium, printable corrugated cardboard packaging solutions for almost any application. Customized, cost-effective and well-planned. Since the products are relatively lightweight in this example, a low corrugation height is sufficient. Cables and accessories are stored in a separate box. The device is securely held in a die-cut cardboard. Your requirements are the most important criteria for us to design an effective and efficient packaging solution.

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Combined Packaging with FORMPAPIER®-Inlay

For each application, we always rely on professional packaging development. At DE-PACK, we offer sustainable transport packaging in various designs and sizes. Of course, everything is done in a sustainable way, as you can see in this packaging example. Inside an insert made of FORMPAPIER® and the outer packaging is made of corrugated cardboard with carrying handles. Everything in the highest degree of transport safety!

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Guide Channel for Air Pipe

This customized guide channel for air pipes is made of insulating PS foam. Polystyrene is an amorphous thermoplastic whose material properties are ideal for this type of technical project.

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Customized ripplex Block Pad

We design our ripplex packaging solutions using 3D data sets or sample parts. This allows the packaging concept to be visualized for you in advance. After sample production, the ripplex block pads are precisely cut, so that your products fit perfectly into the appropriate compartments.

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Transport Packaging for Servomotors

Do you need secure, sustainable and cost-effective transport packaging? Then we have the ideal solution for you with these two-part ripplex cushions made of corrugated cardboard. You can pack your products and related accessories quickly and in a sustainable way, avoiding unnecessary plastic packaging material.

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Foldable ripplex Packaging Solution

Do you need secure and cost-effective packaging solution in high quantities? Then these foldable ripplex cushions are the optimal solution. Your products and the accessories can be packed quickly. It also allows you to pack in a sustainable way because other plastic packaging material can be avoided.

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Three-Part ripplex Packaging Solution

The perfect combination packaging, even for small batch sizes. ripplex cushions combined with a practical and secure folding box made of corrugated board. You do not need other packing materials. The product lies optimally secured in the block cushion adapted specifically for this purpose. This will save you valuable time during packing.

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Transport Tray Made of Fiber Material

Moulded pulp (FORMPAPIER®) is a very sustainable material made from recycled paper and renewable raw material. This way of packaging is very ecological and environmentally friendly. Your product can be adapted to your individual requirements and is securely fixed in the transport tray at the end.

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FORMPAPIER® Cushion Packaging

The advantage of FORMPAPIER® packaging is that it is cost-effective, environmentally friendly and suitable for a wide range of lightweight consumer packaging. For example, for food to non-food glassware, media products, furniture, cosmetics and hardware. A major advantage is that the moulded pulp can be adapted to the shapes of almost any product during production, so that the packaged goods are absolutely impact-resistant and slip-proof.

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Moulded Pulp Packaging

With our sustainable FORMPAPIER® solutions, products are optimally fixed and due to the strong vibration dampening of the 3D moulded pulp, the lightweight packaging is crucial for high transport protection. FORMPAPIER® consists of 100% recycled paper and is a particularly flexible material. This means that precise moulding is possible, suitable for almost all packaging requirements.

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FORMPAPIER® Transport Tray

The great thing about FORMPAPIER® is that it is cost-efficient, environmentally friendly and suitable for many products of light industry. This means that the packaging of numerous consumer goods and batches from food to non-food are optimally covered. For example, glass products, media products, furniture, cosmetics, dry goods, hardware, equipment and many more. A major advantage is that the 3D moulded pulp can be adapted to almost any product shapes and surfaces during production, making the packaged goods absolutely shock- and slip-proof.

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FORMPAPIER® Tray

This modern and environmentally friendly packaging material impresses with very good cushioning properties, neutral electrostatic behavior and inexpensive production. The biodegradable material, most often trays used for equipment packaging, is very lightweight and can be customized to fit the shape of the packaged goods. As a waste product, the pulp or the already recycled raw material of a tray are 100% recyclable again.

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FORMPAPIER® Packaging

FORMPAPIER® consists of 100% recycled paper and can be produced in almost any three-dimensional shape for a wide variety of products. Whether as cushion packaging, carriers for product sets, trays, etc., the material including the moulded pulp part has a shock-absorbing effect on the products.

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ripplex Solution for Turbine Motors

Cushions made from ripplex are glued or laminated together over their entire surface or cut into cushions from various individual cardboard cuts. The stability that a cushion achieves through glued blocks is impressive. For example, you can safely and easily pack heavy engines for turbines, axles or other heavy items. In this packaging example, two ripplex cushions are enough to securely pack the turbine. The major advantage of this type of packaging is its flexibility. Many products of different shapes can be optimally protected using ripplex.

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Food safe cover for chocolate easter bunnies

This project shows how PET plastic sleeves can be replaced by environmentally friendly packaging trays. Several tons of plastic are saved in the process. The trays made of reinpapier® are produced by paper injection molding and are 100% food-safe, as are the colors used. After the chocolate has been distorted, the packaging halves can be disposed of in the waste paper garbage can without any problems.

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ripplex Packaging for Linear Rail Guide

No special manufacturing tools are required to produce ripplex, a cost-effective cushion packaging. This type of packaging does not require complicated folding, gluing or other adjustments. Saves time in packing and other materials become unnecessary. ripplex packaging offers a high load capacity, is customized and literally adapted directly to the product.

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ripplex Cushion Packaging for Pressure Regulator

For the production of our cost-efficient ripplex, no special production tools are required. With this type of packaging, there is no need for complicated folding, gluing or other adjustments. The solutions offer high load-bearing capacity, are customized and literally tailored directly to the product (pressure reducer for inert gas).

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Foam Tool Contour Insert

PE foam is a soft, stretchable, open-cell foam that also boasts excellent heat retention. The polyethylene material is widely used for contoured foam inserts in delicate medical instruments and tools, as seen in this packaging sample.

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Customized Packaging from Corrugated Cardboard

We individually pack devices and their associated parts in specially adapted corrugated cardboard packaging solutions. For this equipment set, we used four more inlays to store cables, plugs, instruction manual in addition to the sturdy telescope box. This allows the end customer to remove all components sorted accordingly.

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Injection Molded Paper Tray

Every German consumer produces around 108 kilograms of packaging waste every year. At 33 kilograms of plastic waste per capita, plastics account for an astounding third of the total. These figures could be significantly reduced if companies had packaging alternatives that were much more recyclable or even biodegradable. reinpapier® packaging, is made entirely from natural raw materials and offers many of the properties that are important when packaging products.

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Plastic-Free packaging set

Do you need a plastic-free packaging, which should also really pop with your customers in terms of color? No problem with reinpapier®, the packaging is made entirely of natural raw materials and can be made into an eye-catcher with bright food colors.

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Plastic-Free Product Packaging

Our packaging concept reinpapier® is significantly impressive because of one very important feature, the packaging is 100% plastic-free. If you have packed products with contour-strong blister or plastic trays up to now, you can easily replace them with reinpapier®. No matter how complex your product packaging needs; paper injection molding offers the right solution and, above all, is environmentally friendly thanks to optimum recyclability or compostability.

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Shipping Box with Compartmented Insert

Practical shipping with hinged lid boxes are available from us in individual tailor-made design. Boxes can be made made of solid cardboard or, as in this example, of single-wall corrugated cardboard which makes the box even more stable. Using a white exterior allows for the boxes to be printed with corresponding CI or with other special layouts. The range of application includes not only consumer goods but also medium sized technical equipment.

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Wave-Shaped ripplex Cushion

These long resistant side cushions can be easily inserted into the appropriate outer packaging, even on pallets. The wave-shaped contour cuts provide excellent shock absorption and best lateral support. Furthermore, these packaging solutions are among our eco-products, as they can be recycled with paper.

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Multi-Part Customized Packaging

Elegant in appearance and easy in handling! The white, square box made of corrugated cardboard is ideal for packaging and quickly shipping high-quality products. The box is easily closed using closing flaps on the lid. Customized form-fitting foam inserts made of polyethylene (PE), provide optimal impact protection for your products.

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Collapsible Box

Practical collapsible boxes with hinged tops are available from DE-PACK in many sizes. We offer an ideal packaging solution for protection, storage, transportation and shipping of numerous product types. The boxes can also be fitted with appropriate compartments or foam inserts. Delivered flat, the boxes can be stored in a space-saving way until they are needed.

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ripplex Side Cushion

The extremely robust and resistant ripplex cushions can be ideally used in packaging for lateral protection. Provided with appropriate compartments, your products can be optimally secured in the outer carton, including a very good shock-absorbing effect. Furthermore, the packaging can be recycled with paper.

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Contoured Foam Padding

Contoured cushion inlays made of polyethylene foam (individual) have a soft surface that ensures damage-free transport. The corresponding components are reliably secured in the recesses and cannot slip. Using this packaging solution we can safely package many products from a wide range of industries.

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Individual PE Foam Padding

An individual shock-absorbing PE foam pad can be used as protective packaging for virtually all types of products. Whether small and delicate products or large and heavy components, the soft yet robust foam provides the best protection for the packaged products during transport. The packaging is reusable and therefore guarantees the desired long-term use..

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PE Foam Packing Set

Safely packed, with multi-part contoured foam. Cleanly processed, individually and accurately manufactured, we guarantee highly reliable product protection. Tailor-made cushion packaging made of polyethylene foam material guarantees efficient packaging of various products, ranging from individual parts to completely assembled devices.

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Customized Block Pad

ripplex block pads are simple but very robust. They are made of repeatedly recycled paper. The packaging consists of corrugated cardboard layers glued on top of each other. This provides excellent cushioning, which at the same time significantly increases product protection. The block pads can be used in various ways, as contours, perforations and incisions can usually be integrated without any problems. ripplex is a sustainable eco-product, which means it can be recycled with paper.

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ripplex Block Pad

At DE-PACK we develop very efficient and high quality inner packaging from repeatedly recycled paper. Perforations and incisions (possible in all directions) can be easily included in the block pads to hold the product. We use different ripplex cardboard grades and thicknesses, so in the end the cushioning effect can be precisely determined.

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ripplex Inner Packaging

Sustainable packaging doesn't have to be difficult. Our machine cut ripplex packaging solutions can be adjusted individually to the product by perforations and incisions. The fixation of the product is just as good as a comparable packaging made of styrofoam. With ripplex pads, the individual layers of cardboard provide optimum cushioning and effective protection during transport. Heavy components or assemblies can be packed quickly and securely.

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EPP Insulation

Expandable polypropylene (EPP) is a thermoplastic foam that can be used efficiently in the heating, air conditioning and ventilation industries as an insulation or housing protection. The closed-cell material is lightweight, has high structural strength and positive mechanical properties, such as very good energy absorption and high temperature resistance.

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Triple Contour Foam Padding

Foam pads with contoured nests are used to protect sensitive products during transport. They are suitable for multi-use in many technical, industrial branches: aerospace, electro-mobility, automotive, promotional products, electrical, furniture, medical and many more. Designed as flat inlays, the cushioned packaging can be ideally stacked, saving considerable storage space. The contoured cavities are precisely manufactured so that products securely fit in them.

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Contoured Foam Block

Foam can be quickly and inexpensively shaped to appropriate product contours with appropriate CNC technology. We offer a wide range of polyethylene foam materials with different densities and absorption properties that can meet the requirements for dimensionally accurate and secure packaging. These can also be colored on request.

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Block Pad for Motor Mounting

Sustainable block pads made of corrugated cardboard optimally protect sensitive and fragile products from damage throughout the entire supply chain. Glued in multiple layers with precise contours, the cost-effective block pads can be placed flat in the appropriate outer packaging, depending on requirements.

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ripplex Corner Protection

Quick to apply corner protection with minimal material usage. Our corner protectors made of multilayer corrugated cardboard are lightweight and extremely strong. Specially designed for reliable cushioning of sensitive corners, ideal for furniture packaging or packing large machine parts. The corner protectors are available in several sizes and different strenghts.

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Two Part Cushion Packaging

Slotted ripplex pads, applied twice, protect sensitive products reliably, slip-proof and individually adjustable from both sides. The ripplex cushions consists of multiple glued layers of cardboard. Depending on the weight of the products, the used material determines the cushioning properties.

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ripplex - Slotted Profile Plate

Cushion profile plates can be provided with one or more deep slots. This allows the ripplex panels to be bent by 90° or doubled in thickness by folding them over completely. Delivered flat, the final packaging is only assembled at the packing table.

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Top and Bottom Cushion Packaging

Strong ripplex top and bottom cushions made of multiple layers of cardboard form the base in which the products are finally inserted. Combined inside the appropriate outer carton, it becomes an ideal combination packaging, which provides optimal protection for sensitive, as well as heavy and complex products.

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ripplex Side Cushion

With individually cut ripplex side cushions, the product can be positioned easily and quickly at the packing table. The fixation by the accurate side cushions always leads to an effective protection during transport. Vehicle parts, assemblies or electronic devices are packed quickly and securely.

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ripplex Transportation Inlay

The illustration shows a practical ripplex transportation inlay made of a multiple layers of corrugated cardboard, including various compartments for holding and fixing metal housings. The main areas of application are the spare parts industry, the electronics industry and the automotive sector. The inlay can be easily filled at the packing table and then shipped in the appropriate transport containers.

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Shipping Box with Foam Inlay

Our practical shipping boxes in pure white look very classy even unprinted and are therefore suitable for packaging high quality product sets. The product, including accessories, can be securely packed and shipped with the help of a customized foam inlay. The lightweight polyethylene foam provides high cushioning and impact protection during transport. Easy closing and opening of the box is guaranteed by side flaps on the lid.

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Biodegradable Organic Packaging

Effective and eco-friendly packaging solutions have been in demand for a long time. Organic packaging and packaging materials have a real added value that goes beyond image or a marketing strategy. Our reinpapier® brand significantly fulfills all the requirements of genuine bio-packaging. The material, or better said, the raw materials in reinpapier® decompose under aerobic conditions within a very short time.

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Packaging with reinpapier®

reinpapier® is 100% sustainable packaging. All raw materials used for production are eco-friendly , 100% recyclable, and are completely harmless to people and the environment. Disposal or recycling of the packaging material is simple. reinpapier® is therefore suitable for the highest environmental requirements in the packaging industry.

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All-Natural Packaging

reinpapier® packaging's ingredients are very innovative and have no negative impact on the environment, e.g. on water, soil or air, climate, animals, plants or microorganisms, because the basic mix is 100% organic. All-natural reinpapier® causes no short- or long-term pollution or other damage to the environment.

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Plastic-Free Packaging

The raw materials used in ecological packaging should be made of natural ingredients and should not contain any chemical substances. One packaging that exactly meets these characteristics is reinpapier®. The brand name reinpapier® stands for 100% plastic-free packaging and is suitable for a wide variety of industry sectors, including packaging solutions for medical technology and for the cosmetics industry.

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Molded reinpapier® Packaging

We classify reinpapier® packaging solutions as environmentally friendly packaging. "Environmentally friendly" because the raw materials used in the packaging do not contain any chemical ingredients. reinpapier® is a revolutionary natural packaging whose four main ingredients are obtained directly from nature using renewable, reusable raw materials. The individual ingredients include 70% starch, 12% paper, 18% water and a specialized premix.

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Organic Packaging Trays

Injection-molded paper packaging such as this tray made of reinpapier® is manufactured exclusively from renewable raw materials. The packaging is 100% organic and yet absolutely dimensionally stable and can be individually adapted to customer requirements or product contours. reinpapier® injection-molded packaging is also ideal as single-use, disposable packaging because it is recyclable and compostable. Single-use packaging is used for the majority of products on the market.

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ESD Container with Foam Liner

The ESD-protected container with foam liner can be optimally adapted to automated production processes at the customer's request. This makes the packaging combination effectively suitable for use in repetitive production processes. Thanks to the anti-static design (by means of electrically conductive plastic), sensitive electronic components can be stored and transported in the small load carrier (KLT) without any problems.

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Block Pad from Corrugated Cardboard

A ripplex block pad is made from various individual corrugated board sheets which are glued together. The stability that a block cushion achieves is impressive. For example, heavy fan blades, axle carriers or other heavy-duty goods can be packed safely and easily. A great advantage of this packaging type is its flexibility. Several products of different shapes or sizes can be optimally secured with ripplex block pads.

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Angle Piece with Contour made of PS

Our low-cost PS solutions can be used for various applications, such as transport protection and product packaging. For example, they can be used as edge protectors for furniture, consumer electronics and other industries. The possible applications of PS packaging are almost unlimited.

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Moulded EPS Part

We offer innovative packaging for a wide range of applications. For example, a moulded part made of EPS, for the transport of table legs (see picture). However, moulded EPA parts are suitable not only for the furniture industry, but also for the electrical and sanitary sector as well as for the automotive industry. Feel free to contact us - we will inform you in detail about the many possibilities of particle foams.

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Styrofoam Moulded Part

With our particle foams, we supply innovative moulded parts for a wide range of applications. For example, a moulded part made of styrofoam for a complex product. Moulded parts made of styrofoam are ideally suited for the electrical and sanitary sectors or the automotive industry.

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Moulded Part from Polystyrene

With our well designed packaging solutions made of PS (polystyrene), we have your products tightly packed. In addition, with our moulded parts, you always pack quickly, reliably and effectively. Customers from many different industries require individual packaging solutions. Please feel free to contact us!

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